Explainable industrial AI

Root Cause Analysis

Move from an alarm to a defensible maintenance decision with evidence from the digital twin, signal history, and asset context.

Closed-loop AI workflow

Sensor Data
Well Digital Twin
AI Detection
4Root Cause
5Failure Prediction
6CSS + SRP Simulation
7Recommendation

P-101 causal attribution

Anomaly ANM-4032 · confidence-weighted evidence

Root cause confidence

89%

0%9%18%27%36%ReservoirtemperaturedeclineOil viscosityincreaseSPM aboverecommendedrangePump loadincrease

Most likely failure mechanism

Drive-end bearing degradation

The digital twin identifies a bearing wear pattern that explains the vibration harmonic increase, heat rise, and progressive hydraulic efficiency loss.

Vibration increased 204% above the 14-day baseline
Bearing temperature rose 18.6 °C despite stable ambient conditions
Flow slipped 4.3% at a comparable pressure demand

Causal chain

Bearing wear → misalignment load → vibration growth → performance loss.

Secondary contributor

Lubricant contamination may be accelerating wear. Confirm through oil analysis.

Actionable conclusion

Align coupling and inspect drive-end bearing before the next high-load shift.

OIL-TWIN AI · Baghewala Heavy Oil Operations · DEMO MODE · REPRESENTATIVE DATA
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