Feature 10 · Artificial Lift Reliability · Well B-12 · DEMO MODE

PUMP UNSETTING PREDICTION

Explainable AI monitors intake stability, loading, speed and fluid conditions to predict representative pump-unsetting exposure.

Closed-loop AI workflow

Sensor Data
Well Digital Twin
AI Detection
Root Cause
5Failure Prediction
6CSS + SRP Simulation
7Recommendation

Pump unsetting risk

Well B-12 · SRP pump intake

Local representative model evaluates fluid pound / partial fillage precursors before pump unsetting occurs.

RISK CLASS

HIGH

60%

PUMP UNSETTING RISK

Next 7-day modeled exposure
Model confidence: 89%

Equipment health

78.2%

Failure probability

67%

Predicted RUL

43 days

Main risk factors

Explainable contribution ranking

Pump load

88% of modeled load envelope.

78%

Speed profile

9.4 SPM at 48 Hz.

75%

Fluid condition

720 cP at 63.5°C.

70%

Rod load

91% peak rod-load utilization.

65%

Low pump fillage

62% pump fillage reduces intake stability.

40%

Low fluid level

34% modeled fluid level.

28%

Modelled risk comparison

CURRENT RISK → AI OPTIMIZED RISK

Representative model estimate; optimization combines intake stability with SRP speed, stroke and VFD corrections.

Current

60%

AI optimized

23%

−37 pts

Live pump inputs

Representative ESP32 / twin signals

Historical pump-unsetting trend

12-hour risk model trend · DEMO MODE · representative data

LOCAL AI ACTIVE
H-11H-9H-7H-5H-3H-10%25%50%75%100%

AI recommendations

Actions prioritized to improve pump intake stability.

  1. 1

    Reduce pumping speed and align the VFD to the safer SRP envelope to restore modeled intake fillage.

  2. 2

    Reduce stroke from 2.8 m to 2.45 m; verify the next dynamometer card for fluid-pound signatures.

  3. 3

    Maintain the next CSS heating response above 70°C to lower representative heavy-oil viscosity and pump load.

Fillage

Fluid

Speed

Explainable AI conclusion

The modeled risk is driven by partial pump fillage, elevated pump and rod loading, and a speed profile that exceeds the representative intake-stability envelope. Applying the AI action updates SRP stroke, SPM and VFD parameters locally, then immediately recalculates predicted improvement. All operational values are representative SIH prototype data.

OIL-TWIN AI · Baghewala Heavy Oil Operations · DEMO MODE · REPRESENTATIVE DATA
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