CURRENT JOINT OPERATING POINT
Steam
300 t/cycle
Injection
25 bar
Soak
18 h
Cutoff
72 h
Stroke
2.55 m
SPM
5.8
VFD
43 Hz
Viscosity
598 cP
MAIN AI DECISION ENGINE · WELL B-12 · MODEL / SYNTHETIC ESTIMATES
INTEGRATED CSS + SRP OPTIMIZATION
One combined optimizer evaluates CSS heat delivery and SRP lift settings together against reservoir temperature, viscosity, mobility, production, loading, risks, SOR and energy.
AI COMBINED RECOMMENDATION
Steam
270 t/cycle
Injection
24.5 bar
Soak
20 h
Cutoff
68 h
Stroke
2.4 m
SPM
5
VFD
41 Hz
Target temp
71.7 °C
BEFORE vs AFTER AI
Integrated outcome comparison
| KPI | Current | AI optimized | Improvement |
|---|---|---|---|
| Oil production | 43.8 m³/day | 44.6 m³/day | +1.8% |
| SOR | 6.36 t/t | 5.63 t/t | +11.5% |
| Energy / bbl | 560 kWh/bbl | 549 kWh/bbl | +2.0% |
| Rod floating risk | 39.4 % | 12.7 % | +67.8% |
| Pump efficiency | 80.7 % | 88.9 % | +10.2% |
| Steam consumption | 300 t/cycle | 270 t/cycle | +10.0% |
| Operating cost | 102600 ₹/day | 94740 ₹/day | +7.7% |
SYNTHETIC / MODEL-BASED DEMONSTRATION ESTIMATES
| Risk | Current | AI optimized | Modeled result |
|---|---|---|---|
| Rod Failure Risk | 72% · HIGH | 31% · LOW | −41 points |
| Pump Unsetting Risk | 61% · HIGH | 23% · LOW | −38 points |
| Impact Loading | HIGH | LOW | 78% → 28% modeled risk |
Reservoir temperature
70.8 → 71.7 °C
Viscosity / mobility
598 → 582 cP
Pump efficiency
80.7 → 88.9%
Optimizer status
READY FOR REVIEW
WHAT IS HAPPENING?
Baghewala Well B-12 is carrying viscous fluid while the current SRP speed and VFD add dynamic rod and pump loading.
WHY?
High viscosity plus reservoir cooling increases pump and rod loading, which raises dynamic impact and then elevates rod-failure and pump-unsetting risk.
WHAT SHOULD WE CHANGE?
Use 270 t steam, 24.5 bar injection, 20 h soak and a 68 h production cutoff; then run 2.40 m stroke, 4.9–5.0 SPM and 41 Hz VFD.
EXPECTED RESULT?
Higher modeled mobility and production with lower SOR, energy intensity, rod loading, failure and pump-unsetting risks.
Energy/bbl, cost and all before/after values are synthetic model estimates for the SIH prototype, not validated Baghewala field measurements.