Baghewala Field · Rajasthan · Well Cluster A

OIL-TWIN AI COMMAND CENTER

Digital twin for well-to-surface optimization of CSS and SRP operations for Baghewala heavy-oil wells.

DEMO MODE · REPRESENTATIVE DATA · NOT LIVE BAGHEWALA FIELD DATA

Closed-loop AI workflow

Sensor Data
2Well Digital Twin
3AI Detection
4Root Cause
5Failure Prediction
6CSS + SRP Simulation
7Recommendation

Oil Production

43.8 m³/day

Shared simulated well outcome

Reservoir Temperature

70.8°C

Post-CSS thermal state

Crude Viscosity

598 cP

Temperature-driven mobility

SOR

6.36

Steam oil ratio

Energy / barrel

560 kWh

Joint CSS + SRP intensity

Pump Efficiency

80.7%

SRP modeled efficiency

Rod Floating Risk

39.4%

Dynamic rod-load exposure

SIMULATED OUTCOME

Well B-12 thermal-to-production response

Live values come from the same shared CSS + SRP well state.

Open twin
T-27sT-24sT-21sT-18sT-15sT-12sT-9sT-6sNow020406080

AI recommendations · highest priority

Joint CSS + SRP control plan

  1. 1. Reduce SPM5.8 SPM

    Lower dynamic rod loading and rod-float exposure.

  2. 2. Reduce steam volume300 t/cycle

    Maintain thermal response with less steam intensity.

  3. 3. Increase soak time18 hours

    Improve heat transfer before lift operation.

SIH Demo Console

Step 1 of 8

Select Baghewala Well B-12

One connected command-center flow

FIELD DATADIGITAL TWINPREDICTIONAI OPTIMIZATIONCSS + SRP CONTROLSIMULATED OUTCOME

The Digital Twin, AI detection, root-cause reasoning, failure prediction, optimization studio, alerts and reports use the representative Well B-12 operating context.

COMMAND CENTER · BEFORE vs AFTER AI

Combined CSS + SRP model comparison

SIMULATION / MODEL ESTIMATES
KPICurrentAI optimizedImprovement
Oil Production43.8 m³/day44.6 m³/day+1.8%
SOR6.36 t/t5.63 t/t+11.5%
Energy / bbl560 kWh/bbl549 kWh/bbl+2.0%
Rod Floating Risk39.4 %12.7 %+67.8%
Impact Loading Risk38.5 %9.7 %+74.8%
Rod Failure Risk37 %11.1 %+70.0%
Pump Unsetting Risk28.6 %9.1 %+68.2%
Pump Efficiency80.7 %88.9 %+10.2%
Steam Consumption300 t/cycle270 t/cycle+10.0%
Operating Cost102600 ₹/day94740 ₹/day+7.7%

Intelligent alerts

Open alert center

Prototype uses synthetic/simulated data for demonstration. Recommendations require validation against field data and engineering constraints before operational use.

OIL-TWIN AI · Baghewala Heavy Oil Operations · DEMO MODE · REPRESENTATIVE DATA
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