Plant health index
74%
2 points lower than yesterday
Plant 03 · Jamnagar Refinery
Industrial Command Center
A live operating picture across assets, process conditions, and AI-prioritized reliability risks.
Closed-loop AI workflow
Sensor Data
2Digital Twin
3AI Detection
4Root Cause
5Failure Prediction
6Simulation
7Recommendation
Connected assets
124 / 128
96.9% sensor availability
Critical alerts
02
Both require action today
Predicted downtime
14.5 h
Avoidable through planned work
P-101 operating trend
Crude Transfer Pump · last 12 operational hours
AI anomaly score
0.86
Temperature
96.8 °C ↑ 14%
Vibration
6.7 mm/s ↑ 67%
Discharge flow
378 m³/h ↓ 4.3%
Priority alert queue
AI-ranked operational risks
criticalP-101
Vibration amplitude exceeds watch threshold
Inspect drive-end bearing lubrication and coupling alignment within 8 hours.
criticalC-501
Bearing temperature rise detected
Schedule controlled load reduction and inspect compressor bearing assembly.
warningHX-402
Heat transfer efficiency drifting
Plan tube-bundle fouling assessment during next planned window.
Equipment performance matrix
Current asset health, process state, and predictive maintenance horizon.
| Equipment | Area | Health | Vibration | RUL | Status |
|---|---|---|---|---|---|
P-101 Crude Transfer Pump | Crude Unit A | 62% | 6.7 mm/s | 18 days | Watch |
P-204 Booster Pump | Utilities | 91% | 2.1 mm/s | 132 days | Operational |
TK-301 Buffer Tank | Crude Unit A | 86% | 0.2 mm/s | 215 days | Operational |
HX-402 Heat Exchanger | Process Line 2 | 74% | 1.8 mm/s | 47 days | Watch |
C-501 Air Compressor | Utilities | 58% | 7.4 mm/s | 11 days | Maintenance |
Sensor data ingested
Live edge gateway is streaming quality-checked data from 124 connected assets.
AI detection in progress
Two high-confidence behavior shifts are being evaluated against asset twins.
Maintenance decision ready
Prioritized work orders can reduce the modeled downtime exposure by 9.5 hours.